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AWT — One Stop Turnkey Solution For Lithium Battery Production Line
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64S BMS Testing System

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64S BMS Testing System

Model Number : BMS-5V3A-64S

Overcharge Protection Test : Tests overcharge protection and recovery voltage parameters.

Supply Ability : 50sets per month

Battery Balancing Test : Measures balancing turn-on voltage and real-time balancing current up to 1000mA.

Price : Send an Inquiry

High-Current Protection Testing : Supports up to 50A overcharge and 300A over-discharge protection current testing.

Certification : As required

Over-discharge Protection Test : Verifies over-discharge protection and recovery performance.

MOQ : 1

Packaging Details : Standard Export Wooden Case Packaging

High-Precision Voltage Testing : Voltage test range up to 5V with ±5mV accuracy.

Delivery Time : 7-10 Days

BMS Self-Consumption & Resistance Test : Tests total/single-channel self-consumption current and loop resistance.

Place of Origin : CHINA

Overcurrent Protection Test : Tests overcurrent protection current and response delay.

Brand Name : AWT

1–64S BMS Testing : Supports lithium battery protection boards from 1 to 64 series configurations.

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BMS Testing System

Model: BMS-5V3A-64S

64S BMS Testing System

1. BMS Battery Management System Testing Platform

1.1 Overview of the BMS Battery Management System Testing Platform

The BMS Battery Management System Testing Platform adopts a modular design, consisting of a high-precision virtual battery system, temperature simulation unit, charge and discharge current simulation unit, high-voltage power supply, IO detection unit, insulation detection unit, BMS signal and switch quantity detection unit, CAN communication unit, and software control system. It can test lithium battery management systems with up to 64 series and generate data reports. The device supports expansion and upgrades, making it convenient and quick; after upgrading, it can support testing of up to 428 series BMS.

1.2 Features of the BMS Battery Management System Testing Platform

Product Design:

  • The entire testing system adopts a modular design.
  • The simulated battery current uses a bidirectional design, capable of testing active balancing, passive balancing, and other functions.
  • Each module unit in the testing system has independent power supply and communication.
  • High precision output and measurement in the testing system.
  • Reserved upgrade expansion interface.
  • High voltage signal simulation, capable of real output of 1500V voltage.
  • Large current signal simulation, capable of charging and discharging total current.

Product Operation:

  • High integration of equipment, flexible and convenient to use.
  • The device is controlled by software and supports one-click test initiation.
  • Uses universal plug-in terminal, allowing for quick replacement.

Product Reliability:

  • Equipped with multiple protections to ensure the safe use of the equipment
  • Supports long-term operating conditions, aging, and reliability testing

Product Applications:

  • Good compatibility, capable of testing various BMS
  • Wide range of applications, suitable for R&D, production, and research/testing institutions

1.3 BMS Battery Management System Testing Platform Block Diagram

64S BMS Testing System

II. Composition of the BMS Testing Platform Equipment

SN Item Name Main Specifications Qty Remarks
1 Ruineng Virtual Battery Unit 5V3A 64CH
2 BMS Power Supply 36V15A 1CH
3 CAN Communication Unit CANET-4E-U 1 unit 4-channel CAN Communication
4 232 & 485 Communication Box / 1 set 232/485 communication
5 Temperature simulation detection unit 10Ω~10MΩ 64CH Simulated temperature
6 Hall simulation unit 5V200mA 2CH Molded output
7 Shunt simulation unit 200mV200mA 2CH Simulated shunt
8 Insulation resistance testing unit 10KΩ~10MΩ 2 sets Total positive and total negative to PE
9 DC high voltage constant voltage source 1500V1.5A 3KW 1 unit Simulated total voltage
10 I/O drive detection unit (DI&DO) 36V2A 8CH Simulated drive and load
11 BMS signal detection unit 16 channels ±24V; 8 channels I/O input; 8 channels I/O output; 1 Set Analog Signal & Digital Signal
12 Computer, Control Software Computer, Ruineng BMS Testing Software 1 set

3. BMS Battery Management System Testing Platform Technical Specifications

3.1 BMS Battery Management System Testing Platform Technical Parameter Table

SN Unit Name Specification Model Remarks
1 Ruineng Virtual Battery Unit 5V3A
  1. Analog Cell Voltage and Current Signals;
  2. Voltage Resolution 0.1mV, Current Resolution 0.1mA/0.1µA;
  3. Supports Dual Range Current Output 5mA/5A;
  4. Output Voltage Range: 0~5V;
  5. Output Voltage Accuracy: ±(0.03%FS + 0.03%RD);
  6. Output Current Range: -3~3A, 0~5000µA;
  7. Output current accuracy: ±(0.1%FS + 0.1%RD);
  8. The channel input/output method adopts a differential four-electrode method;
  9. Equipped with a working status indicator light for easy troubleshooting;
  10. Power consumption detection for each channel;
  11. FS represents full-scale accuracy, RD represents retrieval accuracy;
2 BMS Power Supply 36V15A
  1. Provides power for the management system;
  2. Voltage adjustable from 0V to 36V;
  3. Voltage accuracy: ≤0.1%FS + 0.1%RD;
  4. Can perform over-voltage and under-voltage tests;
  5. Output current 0-15A;
  6. Current accuracy: ≤0.1%FS + 0.1%RD;
3 CAN Communication Unit CAN bus to Ethernet module
  1. Supports standard frames and extended frames;
  2. Supports CAN2.0A and CAN2.0B protocols;
  3. Baud rate 5Kbps~5Mbps adjustable;
4 Temperature simulation detection unit 10Ω~10MΩ
  1. Resistance signal output;
  2. Minimum step value: 1 Ω;
  3. Resistance accuracy: ±3%; (Normal temperature ±1℃, High temperature ±2℃)
  4. Single-channel independent output, 8 channels/module, supports future expansion;
5 Analog Signal 5V200mA
  1. 1CH has the capability to collect full-range current (total current) using an analog Hall sensor;
  2. Output accuracy: ±(0.05%FS+0.05%RD);
  3. Output method: voltage signal and current signal;
  4. Output voltage range: -5V~+5V;
  5. Output Current range:-200mA~200mA；
6 Analog Signal 200mV200mA
  1. 1CH has the ability to simulate a shunt to collect full range current (total current);
  2. Output accuracy: ± (0.05% FS+0.05% RD);
  3. Output methods: voltage signal and current signal;
  4. Output voltage range: -200mV~+200mV;
  5. Output current range: -200mA~200mA;
7 High voltage DC power supply DC1500V
  1. Output voltage setting range: 0V~1500Vdc;
  2. Output voltage accuracy: ± (0.1% FS+0.1% RD);
  3. Resistance measurement range: 10K Ω~10M Ω;
  4. Output the corresponding resistance value as the voltage changes;
  5. Programmable output resistance, resolution: 5K
Insulation resistance testing unit 10KΩ~10MΩ
8 I/O driver detection unit 36V2A
  1. Working voltage: 0V-36V;
  2. Working current: 0-2A;
  3. Capable of detecting the high and low edge drive capabilities of IO ports;
  4. The module accepts instructions from the upper computer to adjust input and output;
  5. Modules are isolated from each other;
  6. IO driver voltage and current output and analog load
9 BMS signal detection unit Voltage signal and switch detection module
  1. 16 channel ± 24V voltage detection;
  2. 8 AI inputs; Voltage range 30V
  3. 8-channel AO output; Voltage range 30V
10 control software software system Repower BMS Testing Software 1SET
11 computer computer 1 SET Computer

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